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What Should You Know About Welding – Beginner Guide by Christopher Joseph

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Welding is an activity that has been around for so long. Although plastic pipes are being installed at a higher rate than metal ones, many pipes are made of metal and need to be welded. As a matter of fact, welding is not a simple task that any Tom, Dick and Harry can perform without learning. The art of welding requires one to be patient, practice enough and acquire the needed knowledge for them to perform it excellently. If you are a beginner in welding, it’s important to embrace positive welding traits early on so that you avoid making mistakes later.

Proper coaching is needed for beginners in welding so that they can avoid harming themselves when in practice. With the right mindset, energy, welding tools and procedures, welding can turn out to be an easy practice than most people think. Below are the eight things that a beginner in welding should learn about for them to be successful welders in the future.

1) Safety should be considered first

Any welder should think of their safety first even before they commence welding. First and foremost, a beginner in welding should acquire the right gear such as a certified welding helmet, fire resistant jacket, welding gloves, the ideal welder, safety glasses, and welding pliers. In the welding room, make sure you have enough ventilation so that you don’t suffocate. Alternatively, you can apply a fume extraction system. Take precaution when welding and avoids welding close to flammable materials. Select a room that has sufficient space where the sparks can fly freely. Train beginner welders to have their head away from the fumes.

2) Set up consumables well

For a smooth operation during welding, the welder should properly install the consumables. To attain great weld quality, the Welder has to ensure that there is good conductivity. The Welder should set up their consumables tightly and as recommended by the manufacturer. There are various consumables used in welding, such as; nozzles, collet bodies, diffusers, and contact tips, among several others. A secure connection of consumables will avoid any form of leakages and thus prevent accidents from occurring. Therefore, when training a beginner, showing them how to connect the consumables the right way is one of the most important parts of making welding to be a success.

3) Cleanliness is significant

Keeping your welding surface clean is important. This is because a clean welding surface will eliminate any errors that are likely to be made when welding. The surface to be welded should be cleaned as well. This is important because things like dirt, grease, oil and other debris can enter the weld pool leading to contamination which may result to poor welding quality. Every new welder requires to be well coached on the proper cleaning processes for different material bases. This will make it easy for the welder and result to quality welds.

4) Different welding processes

As you head to welding, you have to know there are various welding processes which should be learnt about. The three major welding processes include TIG, MIG and Stick flux-cored processes. These processes differ from one another with some being easy to use and suitable for beginners while other methods are great for professional welders. For instance, MIG and flux-cored are under wire welding. All these three types of welding differ from one another. MIG and flux-cored are the easiest to use while TIG is a bit more technical as it entails automotive and architectural work. In addition, TIG is considered the most difficult to learn and one should be very keen when applying it. A beginner should be in a position to learn these various welding processes if they want to become pros in future. If you are very keen to learning then you can also learn about plasma cutter too.

5) Know the input voltages

Before you begin to weld, you’ve to know the two most vital voltages to use. These are 110v and 230v. In addition, they are present in a good number of homes. All in all, the higher input voltage will allow you to penetrate thicker materials, while the lower input voltage will enable you penetrate thinner materials. If you are a beginner, it will be great for you to start with a dual voltage welder that offers both lower and thicker voltages. This will help beginners to gain confidence and know how to fully utilize the welder.

6) User interface

Not all welders are simple to use. Thus, a beginner should pick a welder with simple to use settings. Some welders come with a tricky to use dial in welding settings. A wonderful machine should be able to carry out dial in setting with a logical progression that enables you to pick your process, the thickness and type of material you are going to weld and the form of consumable that you are going to weld. Quality machines will automatically recognize what input voltage that you are plugged into and will change the settings as needed. Such a welder will make it easier for a beginner to use the machine and get used for welding.

7) Material

In some cases, processes and consumables are better for welding particular materials, and in some situations can need extra tools. Before purchasing a welder, go through guidance from the manufacturer and think about the projects you have in mind prior to choosing it. Consider if you want different materials such as stainless steel, aluminum or mild steel in various thickness. For instance, you can weld aluminum by applying the MIG process, but you will attain great outcomes utilizing a spool gun to feed the consumables. Get the ideal machine if you want to get quality results.

8) Remain comfortable throughout welding

One of the best ways for a beginner to become a professional welder and master the art well is by ensuring that they are comfortable in their work area. When the work area is ergonomically organized, a welder will find it easy and will be comfortable to work in such an area. In addition, the welder will remain cool and comfortable during the entire welding process. When the work area is organized and in good shape, things like injuries and accidents are avoided by a great margin. Therefore, ensure you have a comfortable working area as a beginner in order to execute better.

9) Maintenance is crucial

After keeping the work area and machines clean, it's time to know how to maintain the different tools that you use during welding so that you can prolong their lifespan and efficiency. Ensure that you learn how to keep every welding tool and parts in good condition so that they can continue performing at a high level. From time-to-time, review the connections, power source, gas cylinders and primary power line. Inspecting the entire welding system often will provide quality results to any welder.

Bottom Line

When it comes to welding, a lot has to be learned before a person steps out to carry out the job. Welding goes beyond the normal understanding how to hold the gun and position it in the right angle. It entails instilling positive traits in a beginner, so that they follow them throughout their welding career. In addition, the Welder should learn how to keep their working surfaces clean, remain comfortable, understand the various welding processes and comprehend how to properly maintain the welding tools for efficiency and durability.

About the Writer

Christopher Joseph is a Mechanical Engineer by profession, but he loves blogging too. He has involved online and offline business. He also loves to share his knowledge. You can find his blog here:

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